Metal Plate Edge & Groove Milling Machine
Metal Plate Groove Milling Machine Structure Principle:
Metal plate groove milling machine is an advanced groove processing machine which adopt new technology, it is widely used in industries of pressure vessel, boiler, ship building, electric power and chemical industry and mechanical and so on. Before welding, the plate should be in processing straight edge, bevel edge and any shapes groove for welding.
It has the following advantages:
1. The machine body is welding parts, after welding; the work-piece was backfired in high temperature and stress-released to avoid deformation.
2. The arrangement of guide rail is the combination of suspending type and base type, this combination has greatly improved the stability than common suspending type, and also can reduce the vibration during work.
3. Guide rail is adopt high quality 45﹟ steel, it is after forging and planning and aligning, and then precise treatment, quenching and precise milling, then fixed by screw on the body, so that can improve guide rails’ precision and wearability..
4. Each feeding structure of milling head is driving by one frequency motor.
5. The plate of milling head is adopt diameter 200 plate
6. There’s work-piece-guard device to make the positioning fast and convenient, then greatly improved efficiency.
7. There’s a throat hole at end beam, when milling super-long work-piece, can extend to another face then continue work.
8. The panel adopts safe slip-touch cables, which is safe and beautiful.
Groove and edge milling machine is composed of main machine bed 、upper press beam 、supporting table、 milling head、 hydraulic system and electrical control box .
Machine body is welding plate, which has advanced design, reasonable arrangement, firm structure and high rigidity, after stress-releasing treatment, the work become more stable, thus suitable positioning of work-piece and precise processing. There are two work-piece-guard frames on each side of the machine body. Guide rail is unique carbon steel, wholly hardening and quenching then general forming, face quenching, precise milling, and then fixed on machine’s body to assure good anti-milling capacity and formation. The sliding plate and column-beam are all wholly casting iron or welding pieces. Column-beam is fixed on sliding plate by screws, sliding plate can move left and right , forward and back on machine’s guide way, while the column beam can move forward and back vertically of machine body, the elevating plate on column beam can move motorized up and down . main shaft box adopts standard milling head which is specially made by machine bed’s company, it is wholly casting piece, there is transmission parts in size of the box, shaft rotated by AC motor, the speed of main shaft can be changed by transmission gear, rotating speed range is 80-400 rpm multi-shelves and adjustable, main shaft box is placed on the slitting plate of column beam ,and can move together with it. Press the motor of main shaft box to start normal milling. main shaft is placed on sliding board, rotate the worm shaft on sliding board, The angle of headstock and the level is 0-45°.Facing cuter and 7:42 taper sleeve are installed on the top of axis. Feeding box is controlled by the motor, the walking speed is 0.2~1 m/min, and just press the button during working. Quick return motor, which is installed on the feeding box, the speed is 0.5 m/min. the hydraulic system is installed on the machine bed, and is divided into 2 parts, one is for the oil tank, and the other is for the hydraulic components, oil pump and motor. There are two electrical control boxes on this machine, one placed at the right column to control total machine and hydraulic part, while the other on right side of the sliding board, press needed button to start all operation.
Press inclined beam is welding plate, which has reasonable structure and good rigidity. There are automatic hydraulic plate-pressing feet and manual plate-pressing feet under the pressing beam. Metal Plate Groove Milling Machine Technical parameter:
| Model | XBJ-6 | XBJ-9 | XBJ-12 | XBJ-15 |
| Max Metal Plate Length | 6000 mm | 9000 mm | 12000 mm | 15000 mm |
| Milling Metal Plate Thickness | 6-80 mm | 6-80 mm | 6-80 mm | 6-80 mm |
| Max Depth of Milling Metal Plate | 3 mm | 3 mm | 3 mm | 3 mm |
| Milling Groove Angle | 0～45°,- 45°~0 | 0～45°,- 45°~0 | 0～45°,- 45°~0 | 0～45°,- 45°~0 |
| Milling Head Model | MU-6S or 1TX32 | MU-6S or 1TX32 | MU-6S or 1TX32 | MU-6S or 1TX32 |
| Milling Cutter Diameter | D＝200 mm | D＝200 mm | D＝200 mm | D＝200 mm |
| Milling Forward Speed | 0.2 -0.6 m/min | 0.2 -0.6 m/min | 0.2 -0.6 m/min | 0.2 -0.6 m/min |
| Forward Motor | 1.5 kw | 1.5 kw | 1.5 kw | 1.5 kw |
| Quick Forward and Return Speed | 1.2 m/min | 1.2 m/min | 1.2 m/min | 1.2 m/min |
| Hydraulic System Power | 5.5 kw | 5.5 kw | 5.5 kw | 5.5 kw |
Metal Plate Groove Milling Machine Goods supply range:
a. Main machine: body, upper press beam, wall plate, milling part, material support frame, electrical control system.
b. Machine tool: two sets of facing cutter, two cutter drag bar, two axles, two press screws, one tool spanner, one M10 socket screw wrench.
c. Spare parts: one set milling change gear, one set hydraulic press oil cylinder seal loop, 2A, 4A melt core each two pieces.
d. Hydraulic system: there’s one set of hydraulic pump station inside of the machine, and press oil pump and circuit under press girder.
e. Electrical control system: there is electrical control box and operation panel at one side of the machine body, also one set of electrical control box and operation panel on the milling parts.
Metal Plate Groove Milling Machine Drawing:
Metal Plate Groove Milling Machine Details:
Digital display show the feeding distance of milling head
The down tilting milling head can bevel groove -45 to 0 °， Realize the processing of K-shaped groove.
High-quality imported milling heads are our first choice,ensure the precision and roughness of the welding groove
Difference and advantages of edge milling machine and planing machine
Edge milling and planing are both ways of physically processing metal materials. Edge milling is a circular high-speed cutting, and planing is a reciprocating linear cutting.
Edge milling can roughly understand the circular motion cutting represented by milling according to the literal meaning. Edge milling means that the milling cutter disc drives the blade on the milling cutter disc to perform high-speed or low-speed through motor drive and reducer or accelerator speed up or down. The circular motion of the milling material is carried out by using the transmission mechanism to drive the planer to do a reciprocating rotary motion, and the worktable is reciprocating longitudinally along the bed guide. With the advantage of high finish, it can be used to process large special-shaped parts or structural parts with a worktable as a transverse and longitudinal cutter head feeding device.
The advantage of the edge planing machine is that its production efficiency is very high in processing long and narrow planes, but the disadvantage is that the effect of the edge planing end face is quite different from that of the edge milling machine.
The same point is that the edge milling machine and the edge planing machine are suitable for ordinary steel, manganese steel, stainless steel, high-strength steel, aluminum alloy and other metals and plastics, wood and other materials
About Us
Wuxi Zhouxiang complete set of welding equipment plant is a famous China manufacturer of H beam Welding equipment. Our factory is located in Wuxi city, China---was established in 1991. The company has fixed assets of more than 20 million US dollars, a factory area of 100,000 square meters, and annual sales of more than 40 million US dollars.We have full control of production from steel plate delivery, through to site installation and commissioning,design and manufacture highly sophisticated heavy engineering machinery, our research and development weld centre also more than 100 engineering. Zhouxiang Complete Set of Welding Equipment Co., Ltd is a national high-tech enterprise, with China's national CCC certification, CE, TüV, GS certification, ISO9001 international quality system certification, etc. Main products of Zhouxiang plant: 1)H beam productions line: CNC control Flame/ plasma cutting machine .H beam assembly machine.H Beam Welding Machine.H beam flange plate straightening machine. H beam shot blasting machine.H beam End Face Milling Machine.H beam assembly-welding-straightening machine.Horizontal H beam productions line etc. 2)BOX column production line: Steel plate groove milling machine.Box column assembly machine.Box column welding machine.Box column electroslag welding.Box beam shot blasting machine.Box beam end Face Milling Machine etc. 3)Welding Rotator: Portable pipe rotator.Conventional rotator.Self-aligned welding rotator.Wind tower productions line etc.Anti-creeping welding rotato etc. 4)Welding Manipulator: Column and Boom.Platform welding manipulator 5)Welding Positioner: Tilting positioner.L type welding positioner.Head and tail stock welding positioner etc.
Digital display show the feeding distance of milling head
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